CASE STUDY: National Manufacturing Company Achieves 30% Reduction in Recordable Injuries with OptiCare Connect

Protect your home and health understanding radon gas and how ti stay safe

CLIENT PROFILE

Industry: Manufacturing

Scale: 14 locations across the United States

Workforce: Approximately 2,150 employees

Challenge: Reducing workplace injury costs while improving care quality and employee satisfaction.

EXECUTIVE SUMMARY

A multi-location manufacturing company with operations across the United States implemented OptiCare Connect's virtual triage program to address rising workplace injury costs and inconsistent care quality. This case study highlights how the implementation of virtual telehealth for workplace injuries resulted in a 30% reduction in recordable injuries, 69% on-site resolution rate, and perfect employee satisfaction scores, while successfully scaling across all 14 national facilities.

CHALLENGES

“The first thing that caught our eye was the exceptional first aid bags. But the ultimate goal was comprehensive support for managing minor incidents, coupled with reliable night shift and weekend coverage, perfectly aligns with our operational needs. Most importantly, empowering our supervisors by alleviating their concerns about making critical medical decisions, ensuring a safer and more confident workplace.” - Sanjay Patel

Prior to implementing OptiCare Connect's telehealth solution, the company faced several challenges:

Geographic Inconsistency: Varied quality of available medical care across different facility locations.

High Emergency Department Utilization: Excessive use of costly emergency services for non-emergency workplace injuries.

Productivity Losses: Significant time away from work for employees seeking medical care.

Rising Recordable Rates: Too many minor injuries escalating to OSHA-recordable status.

Employee Dissatisfaction: Frustration with traditional occupational health processes.

Scaling Difficulties: Challenge of implementing a consistent injury management program across all locations.

SOLUTION: OPTICARE CONNECT'S VIRTUAL TRIAGE PROGRAM

The company engaged OptiCare Connect to implement a comprehensive virtual triage solution:

24/7 Telehealth Access: Immediate connection to licensed occupational health providers from any facility.

Standardized Assessment: Consistent injury evaluation process applied across all locations.

Virtual Care Platform: Secure video-based consultations with specialized medical professionals.

Collaborative Referral Network: Pre-established relationships with local occupational medicine providers when in-person care was needed.

Digital Documentation System: Complete electronic records of all workplace incidents.

National Implementation Support: Phased rollout across all facilities with comprehensive training.

RESULTS

Treatment Statistics

69% On-Site Resolution: More than two-thirds of all workplace injuries are successfully treated at the job site without external medical referrals.

Only 8% Emergency Referrals: Dramatic reduction in emergency department utilization, limited to truly urgent cases.

23% Specialized Care: Less than a quarter of cases required referral to occupational medicine or urgent care facilities.

Zero Productivity Loss: No loss of time or restriction of duties for employees.

25 Personal Health Matters: Successfully identified and appropriately managed non-work-related health concerns.

Business Impact

30% Reduction in Recordable Injuries: Significant decrease in OSHA-recordable  incidents.  

Nationwide Consistency: Successfully standardized injury response across all 14  facilities.  

Seamless Scaling: Program initially launched at 3 locations with subsequent  successful expansion to 13 additional sites.  

Perfect Satisfaction Rating: 100% of team members who utilized the service gave  OptiCare Connect a 5/5 rating.  

Reduced Administrative Burden: Streamlined documentation and reporting  process.

IMPLEMENTATION TIMELINE  

The implementation followed a strategic phased approach:  

  1. Initial Launch: Program began with 3 pilot core manufacturing locations, later an  additional 11 locations were added.  
  1. Mid-Year Expansion: Additional locations added in September 2024 after  demonstrated success.  
  1. Full Implementation: Final 4 locations integrated in January 2025.  
  1. Ongoing Support: Continuous program optimization based on data analytics and  feedback.  

KEY SUCCESS FACTORS  

“Initially, I was hesitant about the concept of a virtual nurse program, but the unwavering support from your team at every level, coupled with the remarkable one-on-one care and follow-up, has completely won me over. Building relationships with the team beyond just a business capacity has been invaluable. It has not only strengthened our partnership but also enabled meaningful feedback that will drive improvements to our bottom line while streamlining operations.” - Justin Basso

Consistent Virtual Care Model  

The telehealth platform ensured standardized care regardless of facility location, providing  the same high-quality assessment and treatment protocols to all employees.  

Immediate Access  

24/7 availability meant employees received expert care within minutes of an injury  occurring, preventing minor issues from escalating into serious medical problems requiring  extensive treatment.  

Employee Buy-In

The perfect satisfaction rating and addition of 11 sites within 365-days,  demonstrates complete employee acceptance and appreciation of the virtual  care model, a critical factor in successful program implementation.

Strategic Scaling  

The phased implementation approach allowed for refinement of processes at initial  locations before expanding to additional facilities, ensuring smooth adoption.  

Comprehensive Training  

Thorough education for both management and frontline employees on when and how to  utilize the virtual triage service maximized appropriate usage.  

LOOKING FORWARD  

  1. Building on this successful nationwide implementation, the company and OptiCare Connect  are now focusing on:  
  2. Utilizing injury pattern data to enhance preventative safety measures.
  3. Expanding the program's capabilities to address additional health and wellness  concerns.
  4. Further integrating the virtual triage data with other company safety initiatives.
  5. Developing enhanced analytics to quantify the return on investment in even greater  detail.

ABOUT OPTICARE CONNECT  

OptiCare Connect delivers virtual telehealth solutions designed specifically for workplace  environments. Our 24/7 virtual triage platform connects injured employees with licensed  providers specializing in occupational medicine within minutes. By combining immediate  expert assessment with comprehensive follow-up care, we help companies reduce  unnecessary medical visits, minimize recordable incidents, and keep employees productive  while ensuring optimal care.  

Optimized Care | Empowering Business